(MENAFN- GetNews) FRS 50 Detergent Powder Liquid Pod Making PVA film Packing Machine
is a high-tech piece of machinery designed for the easy manufacturing of detergent pods or capsules. Normally, the pods for washing machines, dishwashers, or general cleaning are made from water-soluble polyvinyl alcohol-PVA-film. The machine offers accurate and automatic packing for both liquid and powder detergents, serving as a versatile solution for the detergent manufacturing industry. The following article discusses in detail information about FRS-50 Detergent Powder Liquid Pod Making PVA Film Packing Machine.
Main Features of FRS-50 Detergent Powder Liquid Pod Making PVA Film Packing Machine
Certain reasons exist that are responsible for better efficiency and accuracy of the FRS-50 Detergent Powder Liquid Pod Making PVA Film Packing Machine in manufacturing detergent pods. Major features that will make this machine worth it for detergent manufacturers
are discussed below:
1. Advanced PLC Control and Touch Screen Interface
The FRS-50 Detergent Powder Liquid Pod Making PVA Film Packing Machine is equipped with a PLC and a user-friendly touch screen. This integration provides seamless integration and further assurance of efficiency, smoothness, and customizability within the production process. In this way, operators will be able to view and control a wide range of machine parameters that increase the overall stability of operation.
The touch screen interface simplifies machine adjustment, hence allowing the operators to easily set up and manage the production line without requiring technical expertise.
2. Servo Motor Control for Precision
Some special features of FRS-50 are an advanced servo motor control system. This superior motor technology provides very precise control over the filling process. From filling the detergent to the forming of the four-sided bags, it does all jobs with a lot of precision. This accuracy ensures that uniformity in size and weight will be maintained in the detergent pods, highly crucial for product quality and consumer satisfaction.
3. Filling Possibilities
It is very versatile given its handling of both liquid and powder detergents. The machine shapes four-sided bags with a high degree of precision. The setting could be for liquid detergent pods or powdered detergent sachets; the machine will automatically adjust to maintain high packing speed but ensure a beautiful finish of the product.
4. Photoelectric Sensing Technology
Photoelectric sensing further enhances the precision of the FRS 50 Detergent Powder Liquid Pod Making PVA Film Packing Machine in offering perfect alignment of the packing film during its production process. Misaligned placement can result in material wastage and rupture of the pod integrity; photoelectric sensors avoid such problems.
5. Vacuum Film Absorption System
During the packaging process, the machine treats the PVA film with a vacuum film absorption system. This mechanism stabilizes the PVA film at each and every stage of pod making to provide further stability, hence increasing the efficiency in the production line.
Packaging Materials: PVA Water-Soluble Film
The FRs-50 Detergent Powder Liquid Pod Making PVA Film Packing Machine was designed to work with PVA water-soluble film, a totally biodegradable and friendly packaging material to the environment. It is a dissolvable film in water, ideal for single-dose detergent pods that will only need to be thrown into the washing machine or dishwasher by the consumer.
PVA Film Specifications
The machine
uses high-quality PVA water-soluble film to package detergent pods. Below are the key specifications of the PVA film, ensuring durability and proper dissolution during use:
●Material: PVA / PVOH
●Mask Thickness: 75 ± 5 microns
●Bottom Film Thickness: 75 ± 5 microns
●Width of the film: Bottom 500mm, Top 400mm
●Diameter of the Film Roll: Under 300mm
The PVA film for this machine will be provided according to the requirements of the manufacturer to make sure the packaging will meet the requirements set by the quality acceptance standard for the detergent pods. Transparency and film thickness are the two critical factors in making sure that the pod is properly dissolved in water.
Working Conditions and Environmental Factors
The best working conditions shall be maintained for optimum performance of FRS-50 Detergent Powder Liquid Pod Making PVA Film Packing Machine. Environmental Requirements / Considerations are as under :
1. Ambient Temperature
The ambient temperature of operation should be between +15?C and +30?C. The equipment will function through temperatures starting from 0 to 40?C, but with increased temperatures beyond the optimum range, it may affect the integrity of either the PVA film or the detergent beads inside the pods. In fact, a controlled environment is quite suitable for maintaining efficiency.
2. Control of Humidity
Working conditions for the FRS-50 Detergent Powder Liquid Pod Making PVA Film Packing Machine: relative humidity should be within 30-55%. If the humidity is too high, it may cause condensation onto the PVA film and affect the sealing of the product.
3. Installation in a Clean, Controlled Environment
The machine shall be installed in a clean workshop with temperature and humidity control to ensure its performance. This condition would ensure that dust or any other kind of contamination from the environment cannot lead to defects in the products or problems with the packaging film.
Product Storage and Packaging Material Conditions
The quality of packaging materials such as the PVA film and the semi-finished detergent pods requires special conditions of storage.
1. Storage Temperature and Humidity
Recommended Storage Temperature +15?C to +30?C. THE recommended Humidity is 30% to 55%
Under these conditions, the PVA film does not disintegrate or degrade due to moisture. It is important that it be stored in non-condensation conditions to avoid film damage.
2. Water-Soluble Film Handling
Water-soluble PVA films are very sensitive to the environment. It is, therefore, important that an attempt is made to store them in conditions that are appropriate for their stipulated specifications. This will help in the prevention of various problems and ensure smooth process packaging. Standards should also be maintained on transparency and thickness so that when at its application stage, the detergent pods dissolve just as required.
Intelligent Production Line and Remote Monitoring
The PVA Film Packing Machine FRS-50 is integrated with intelligent measurement and control technologies that have the capacity for remote monitoring of production activities. Sensors and data acquisition systems can be fitted on the machine for feeding information to an IoT platform. With this feature, operators can carry out the tasks of monitoring production metrics, performing preventive maintenance, and managing the whole production lifecycle more effectively.
Key Benefits
The machine boasts a wide array of advantages, such as improved productivity, ensured quality of products, and simplification of operations. Following are the major advantages of the machine in the manufacture of detergent pods:
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Precision in Packaging: Since the machine involves advanced control systems, each and every detergent pod produced via this machine has assured uniform quality.
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Versatility: The machine is capable of packing both liquid and powder detergents, hence offering flexibility to the manufacturer.
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High Production Speed: The machine is high-speed operational. The main effectiveness of this lies in the capability to attain increased productivity without compromising the quality.
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Capabilities for remote monitoring: Integration with IoT allows manufacturers to operate the performance of machines and enhance production at a distance.
The FRS-50 Detergent Powder Liquid Pod Making PVA Film Packing Machine
is an excellent solution for those manufacturers who look to automate the production of detergent pods. Equipped with the latest PLC and servo motor control, it takes care of liquid as well as powder detergents, hence invaluable in the modern detergent manufacturing industry. The machine shall work optimally in performance and produce products of consistent quality if the manufacturers maintain their working conditions as recommended and store packaging materials properly.
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