The global heavy-truck composite component market is poised for robust expansion through 2035, propelled by stringent emissions standards, fuel efficiency mandates, and advancements in high-performance materials. According to Future Market Insights (FMI), the market is valued at USD 15.9 billion in 2025 and is projected to hit USD 28.8 billion by 2035, growing at a compound annual growth rate (CAGR) of 6.1%.

The FMI report,“Heavy-Truck Composite Component Market Size, Share, and Forecast 2025–2035,” reveals that global revenues will increase by USD 12.9 billion over the decade, driven by the shift toward lightweight composites that enhance payload capacity, reduce operational costs, and support sustainability goals in commercial trucking.

A Decade of Growth Anchored by Lightweight Materials and Regulatory Compliance:

The adoption of fiberglass, carbon fiber, and advanced composites is transforming heavy-truck design, replacing traditional metals to meet global emissions targets. Between 2025 and 2030, the market will grow by USD 6.5 billion, led by exterior panels and under-hood applications in fleet modernization.

Between 2030 and 2035, FMI projects an additional USD 6.4 billion in expansion, reflecting deeper integration of corrosion-resistant, impact-durable components and scalable manufacturing processes like molding and lamination.

“Lightweight composites are essential for balancing strength, durability, and efficiency in heavy-duty operations,” said an FMI research analyst.“Regulatory pressures and cost optimization are accelerating fiberglass and hybrid material adoption across OEMs and fleet operators.”

Heavy-Truck Composite Component Key Market Insights at a Glance:

Metric- Global Estimate

Market Value (2025)- USD 15.9 billion

Forecast Value (2035)- USD 28.8 billion

CAGR- 6.1%

Leading Segment- Exterior Panels (26.9% share)

Dominant Material- Fiberglass (40.3% share)

Top Component Type- Conventional Lightweight Material (50.6% share)

China: The Fastest-Growing Heavy-Truck Composite Component Market:

FMI's analysis highlights China's leadership in regional momentum, with an 8.2% CAGR through 2035. Rapid industrialization, expanding logistics networks, and government incentives for low-emission vehicles are key drivers. India follows closely at 7.6% CAGR, supported by infrastructure boom and domestic manufacturing growth under initiatives like Make in India.

In developed markets, Germany posts a 7.0% CAGR, driven by precision engineering and EU emissions compliance. The USA market, valued at USD 5.8 billion in 2025, shows steady demand for durable, fuel-efficient components in long-haul trucking.

Heavy-Truck Composite Component Five Forces Driving Market Expansion:

Emissions Regulations: Global mandates for reduced CO2 and improved fuel economy push composite adoption.

Material Advancements: Fiberglass and carbon fiber offer corrosion resistance, high strength-to-weight ratios, and design flexibility.

Operational Efficiency: Lightweight parts increase payload, lower fuel costs, and extend vehicle lifespan.

Manufacturing Scalability: Optimized processes like resin formulation and fiber alignment enable cost-effective production.

Sustainability Focus: Recyclable composites and reduced vehicle weight align with environmental objectives.

Heavy-Truck Composite Component Market Segment Overview:

By Application: Exterior panels dominate with 26.9% of 2025 revenue, followed by hood assemblies, fenders, and under-hood panels for impact resistance and aerodynamics.

By Material: Fiberglass leads at 40.3% share, prized for cost-effectiveness, durability, and compatibility with existing processes; high-strength steel and aluminum follow.

By Component Type: Conventional lightweight materials hold 50.6% share, balancing performance and affordability in chassis and body applications.

By Region: Asia-Pacific leads growth, with North America and Europe focusing on premium, high-performance composites.

Heavy-Truck Composite Component Market Regional Overview:

Asia-Pacific: Fastest expansion at over 7% average CAGR, led by China (8.2%) and India (7.6%).

North America: USA drives demand with USD 5.8 billion valuation in 2025, emphasizing fleet upgrades.

Europe: Germany at 7.0% CAGR; focus on regulatory compliance and advanced engineering.

Latin America & MEA: Brazil (6.4% CAGR) and infrastructure projects in Saudi Arabia boost adoption.

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Heavy-Truck Composite Component Market Competitive Landscape:

- KB Components

- Pagna Composites

- Continental Structural Plastics

- MW Industries

- Bolwell Corporation

- Creative Composites

- Wabash National Corporation

- Utility Trailer Manufacturing Company

- MFG Composite Systems Company

Leading players like Continental Structural Plastics and Wabash National Corporation emphasize innovation in one-piece carbon fiber parts, achieving up to 30% weight reduction and 60% lower tooling costs. Their strategies focus on R&D in flame-retardant additives, structural integrity, and supply chain integration.

Heavy-Truck Composite Component Market Outlook: Redefining Heavy-Duty Performance:

Over the next decade, the market will prioritize extreme lightweight materials and smart composites for electric and autonomous trucks. Ongoing research in carbon fiber scalability and hybrid formulations will further cut emissions and enhance dynamics.

“Composites are evolving from weight savers to core enablers of next-gen trucking,” the FMI analyst noted.“Manufacturers investing in material science and processing efficiency will capture premium opportunities in a regulated, efficiency-driven landscape.”

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About Future Market Insights (FMI)

Future Market Insights, Inc. (FMI) is an ESOMAR-certified, ISO 9001:2015 market research and consulting organization, trusted by Fortune 500 clients and global enterprises. With operations in the U.S., UK, India, and Dubai, FMI provides data-backed insights and strategic intelligence across 30+ industries and 1200 markets worldwide.

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