Automotive Engine Cover Market Strategies And Forecasts Report 2025-2033: Innovation In Materials Like Thermoplastics Drives Growth Despite Fluctuating Raw Material Costs

(MENAFN- GlobeNewsWire - Nasdaq) The automotive engine cover market sees opportunities in rising automotive production, demand for lightweight and thermally efficient covers for ICE and EVs, and growth in electric and hybrid vehicles. Asia-Pacific leads due to high production.

Dublin, Sept. 24, 2025 (GLOBE NEWSWIRE) -- The "Automotive Engine Cover Market Size, Market Share, Application Analysis, Regional Outlook, Growth Trends, Key Players, Competitive Strategies and Forecasts, 2025-2033" report has been added to ResearchAndMarkets's offering.
The global automotive engine cover market is projected to grow at a CAGR of 5.8% from 2025 to 2033, supported by rising automotive production, a growing focus on engine noise reduction, and advancements in lightweight material technologies. As automakers prioritize fuel efficiency, emission control, and enhanced performance, demand for lightweight and thermally stable engine covers continues to rise across internal combustion engine (ICE) vehicles and next-generation electric powertrains.

This report represents an analysis of each segment from 2023 to 2033 considering 2024 as the base year. Compounded Annual Growth Rate (CAGR) for each of the respective segments estimated for the forecast period of 2025 to 2033.

The automotive engine cover market in 2024 featured a blend of global Tier 1 automotive suppliers and specialist material engineering firms. MAHLE GmbH, ElringKlinger, and RAchling Group led the market with integrated capabilities in thermal and acoustic engine component manufacturing. Continental, Valeo S.A., and Denso Corporation leveraged their broader automotive systems expertise to deliver multifunctional covers that enhance engine bay performance.

Montaplast, Woco Industrietechnik, and Toyota Boshoku Corporation focused on lightweight and modular cover designs tailored to OEM-specific requirements. Aisin Corporation played a strategic role in Japanese vehicle programs, while all key players are investing in material R&D, automation, and EV-aligned product portfolios to stay competitive in the evolving propulsion landscape.

In 2024, Asia-Pacific dominated the automotive engine cover market, driven by high vehicle production in China, Japan, South Korea, and India. The region benefits from strong OEM presence, lower manufacturing costs, and increasing demand for both ICE and electric vehicles. Europe followed closely, supported by strict emission norms, premium vehicle production, and a strong focus on lightweighting.

North America maintained a stable share, led by the U.S. market's demand for SUVs and trucks with robust engine performance. The Latin America and MEA regions are emerging with localized manufacturing and growing aftermarket demand, especially in countries like Brazil, Mexico, and the UAE.
Market Drivers

Growing Adoption of Lightweight Materials for Improved Efficiency
As global automotive regulations tighten around carbon emissions and fuel efficiency, OEMs are aggressively shifting toward lightweight materials across powertrain components. Engine covers made from thermoplastics, composites, and hybrid material structures offer significant weight savings compared to traditional metals while maintaining structural integrity. These materials also enable complex geometries, improved acoustic dampening, and integration of design features without increasing manufacturing costs.
Rise in Electric and Hybrid Vehicle Production
With the global electrification trend accelerating, engine cover designs are evolving to meet the thermal insulation and structural requirements of electric vehicle (EV) and hybrid powertrains. Covers in EVs are increasingly designed for battery compartments, e-motors, and electronic modules. As hybrid electric vehicles (HEVs), plug-in hybrids (PHEVs), and fuel cell electric vehicles (FCEVs) scale up, the demand for engine cover materials optimized for thermal management and vibration control in compact engine bays is rising substantially.
Market Restraint

Fluctuating Raw Material Costs and Design Standardization Challenges
The cost volatility of polymers, composites, and specialty alloys can impact the profitability of automotive component manufacturers. Additionally, OEM-specific customization and stringent design standards increase development cycles and limit economies of scale for engine cover suppliers. Integration of engine covers into advanced powertrains also requires testing for heat resistance, compatibility with new propulsion systems, and regulatory compliance, which can slow market adoption for newer materials and technologies.
Market Segmentation by Propulsion Type
The market is segmented into Gasoline, Diesel, Electric, PHEV, HEV, and FCEV. In 2024, gasoline vehicles continued to dominate the segment due to high sales volumes in major markets like the U.S., China, and Southeast Asia. However, electric vehicles (EVs) and hybrids (HEVs and PHEVs) are expected to grow at the fastest pace from 2025 to 2033, driven by global electrification mandates, improved battery technologies, and infrastructure support. FCEVs, though niche, are gaining traction in specific regions like Japan and South Korea, influencing engine cover innovations tailored for hydrogen-powered systems.
Market Segmentation by Material Type
By material, the market includes Composites, Metals, Thermoplastics, and Others. In 2024, composites led the market due to their superior strength-to-weight ratio, thermal insulation, and design flexibility. Thermoplastics such as polypropylene and polyamide are increasingly favored for their recyclability and moldability, making them ideal for high-volume mass production. Metals, although declining in share, continue to be used in high-performance and commercial vehicle segments for their durability and fire resistance. Over the forecast period, thermoplastics are projected to experience the highest growth due to cost-effectiveness and material innovation in EV applications.

Key questions answered in this report:

• What are the key micro and macro environmental factors that are impacting the growth of Automotive Engine Cover market?
• What are the key investment pockets concerning product segments and geographies currently and during the forecast period?
• Estimated forecast and market projections up to 2033.
• Which segment accounts for the fastest CAGR during the forecast period?
• Which market segment holds a larger market share and why?
• Are low and middle-income economies investing in the Automotive Engine Cover market?
• Which is the largest regional market for Automotive Engine Cover market?
• What are the market trends and dynamics in emerging markets such as Asia-Pacific, Latin America, and Middle East & Africa?
• Which are the key trends driving Automotive Engine Cover market growth?
• Who are the key competitors and what are their key strategies to enhance their market presence in the Automotive Engine Cover market worldwide?

Automotive Engine Cover Market: Competitive Analysis

• Market Positioning of Key Automotive Engine Cover Market Vendors
• Strategies Adopted by Automotive Engine Cover Market Vendors

Automotive Engine Cover Market: Macro Analysis & Market Dynamics

• Global Automotive Engine Cover Market Value, 2023-2033, (US$ Million)
• Market Dynamics
• Market Drivers
• Market Restraints
• Key Challenges
• Key Opportunities
• Impact Analysis of Drivers and Restraints
• Porter's Five Force Model
• PESTEL Analysis

Companies Featured

• Aisin Corporation
• Continental
• Denso Corporation
• ElringKlinger
• MAHLE GmbH
• Montaplast
• Toyota Boshoku Corporation
• Valeo S.A.

Market Segmentation

• Vehicle
  • Passenger cars
    • Sedans
    • Hatchbacks
    • SUV
  • Commercial vehicles
    • Light duty
    • Medium duty
    • Heavy duty
• Propulsion
  • Gasoline
  • Diesel
  • Electric
  • PHEV
  • HEV
  • FCEV
• Material
  • Composites
  • Metals
  • Thermoplastics
  • Others
• Functionality
  • Aesthetic engine covers
  • Functional engine covers
• Distribution Channel
  • OEM
  • Aftermarket

Region (2023-2033; US$ Million)

• North America
  • U.S.
  • Canada
  • Rest of North America
• UK and European Union
  • UK
  • Germany
  • Spain
  • Italy
  • France
  • Rest of Europe
• Asia-Pacific
  • China
  • Japan
  • India
  • Australia
  • South Korea
  • Rest of Asia-Pacific
• Latin America
  • Brazil
  • Mexico
  • Rest of Latin America
• Middle East and Africa
  • GCC
  • Africa
  • Rest of Middle East and Africa

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