(MENAFN- GlobeNewsWire - Nasdaq) The Digital Thread market is growing rapidly as enterprises leverage IIoT, AI, and cloud-based solutions for end-to-end product lifecycle visibility, real-time analytics, and improved operational efficiency across manufacturing, automotive, aerospace, and consumer goods sectors.

Austin, Oct. 15, 2025 (GLOBE NEWSWIRE) -- The Digital Thread Market size was worth USD 11.76 Billion in 2024 and is projected to reach USD 52.69 Billion by 2032, expanding at a CAGR of 20.64% over 2025-2032

The implementation of Industry 4.0 technologies, including IIoT, AI, and cloud-based solutions, is propelling the growth of the digital thread market. The manufacturing, automotive, aerospace, and other consumer goods industries are increasing their integration due to the growing demand for real-time data analytics and end-to-end product lifecycle visibility.

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The U.S. Digital Thread Market size was valued at USD 3.25 Billion in 2024 and is projected to reach USD 14.29 Billion by 2032, growing at a CAGR of 20.33% during 2025-2032.

Electronic Thread The growing use of industry 4.0 and smart manufacturing technologies in the automotive, aerospace, and industrial sectors is propelling market expansion in the U.S. Real-time product lifecycle tracking and data-driven decision-making are made easier by growing investments in IoT, AI, and cloud solutions.

Key Players:

• Siemens AG
• PTC Inc.
• Dassault Systèmes
• General Electric Company
• IBM Corporation
• ANSYS, Inc.
• Oracle Corporation
• SAP SE
• Microsoft Corporation
• Autodesk, Inc.
• Rockwell Automation, Inc.
• Bosch Rexroth AG
• Honeywell International Inc.
• Tata Consultancy Services Limited
• HCL Technologies Limited
• Accenture plc
• Capgemini SE
• Altair Engineering Inc.
• Synopsys, Inc.
• Hexagon AB

Digital Thread Market Report Scope:

Report Attributes	Details
Market Size in 2024	USD 11.76 Billion
Market Size by 2032	USD 52.69 Billion
CAGR	CAGR of 20.64% From 2025 to 2032
Base Year	2024
Forecast Period	2025-2032
Historical Data	2021-2023
Report Scope & Coverage	Market Size, Segments Analysis, Competitive Landscape, Regional Analysis, DROC & SWOT Analysis, Forecast Outlook
Key Segments	. By Technology (PLM (Product Lifecycle Management), CAD (Computer-Aided Design), CAM (Computer-Aided Manufacturing), ERP (Enterprise Resource Planning), MES (Manufacturing Execution System), MRP (Material Requirements Planning)), . By Deployment (On-Premises and Cloud Based) . By Application (Design & Engineering, Manufacturing, Maintenance & Services, Distribution) . By Vertical (Automotive, Aerospace, Consumer Goods, Machinery Manufacturer)
Customization Scope	Available upon request
Pricing	Available upon request

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Segmentation Analysis:

By Technology, ERP Led the Market with 31.67% Share in 2024, while MES is the Fastest-growing Segment with a CAGR of 21.54%

ERP (Enterprise Resource Planning) segment is dominating the Digital Thread Market in 2024, due to its high usage in improvising basic business processes and data traceability across organizations. Manufacturing Execution System (MES) solutions, drawing focus from a range of industries looking to gain real-time shop floor visibility as well as improve production efficiency and predictive analytics to minimize lost time is expected to be fastest growing.

By Deployment, On-Premises Solutions Dominated with 72.03% Share in 2024, whereas Cloud-Based Solutions are the Fastest-growing Segment with a CAGR of 20.99%

On-Premises is projected to lead the Digital Thread Market in 2024 as these are the ones looking for security, compliance, and complete control over their own infrastructure. Cloud-Based deployment is emerging as a fastest growing due to their scalability, cost efficiency, and flexibility.

By Application, Design & Engineering Held the Largest Share of 37.61% in 2024, while Maintenance & Services is the Fastest-growing Segment with a CAGR of 12.48%

Design & Engineering dominates the Digital Thread Market in 2024, as businesses concentrate on offering a product innovation, simulation and integration capabilities across its lifecycle. Maintenance & Services is forecasted to witness the swiftest growth due to developments in the predictive maintenance, real-time monitoring, and connected asset management.

By Vertical, Automotive Held the Majority Share of 35.78% in 2024, while Machinery Manufacturer is the Fastest-growing Vertical with a CAGR of 21.14%

Automotive would be the leading market in the Digital thread market during the forecast period Market Drivers #growingf demand for connected cars globally. Machinery Manufacturers will be the largest and fastest-growing IoT market over the forecast period, with global revenues.

Regional Insights:

In 2024, North America dominated the Digital Thread Market and accounted for 38.94% of revenue share, this leadership is due to the prevalence of advanced manufacturing industries in the region, its early adoption of Industry 4.0 technologies.

Asia Pacific is expected to witness the fastest growth in the Digital Thread Market over 2025-2032, with a projected CAGR of 21.84% due to high manufacturing output, and the adoption of smart factory initiatives.

Recent Developments:

• In April 2025 , Siemens AG showcased its leadership in the Digital Thread Market at Hannover Messe, unveiling AI-driven, cloud-based solutions that integrate design, manufacturing, and quality inspection into a unified digital thread. This demonstration highlighted Siemens' commitment to smart manufacturing and next-generation product development.
• In March 2025 , PTC unveiled Windchill® AI, a generative AI-driven product lifecycle management (PLM) assistant, at Hannover Messe. This innovation aims to enhance decision-making and accelerate product development by leveraging comprehensive product data stored in Windchill.

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Exclusive Sections of the Report (The USPs):

• MANUFACTURING & YIELD STATISTICS – helps you evaluate the implementation rate of digital thread solutions, production defect reduction, and workflow automation levels across smart manufacturing plants.
• APPLICATION & DEPLOYMENT TRENDS – helps you analyze adoption patterns across key industries such as automotive, aerospace, and consumer goods, while assessing the cycle time reduction and growth rate of digital thread integration in smart factories.
• MATERIAL & TECHNOLOGY ADOPTION METRICS – helps you understand the deployment share between cloud-based and on-premises platforms, AI and IoT integration levels, and the average number of interconnected enterprise systems supporting digital thread functionality.
• RELIABILITY & PERFORMANCE DATA – helps you measure system reliability through MTBF, operational uptime across industries, and failure rates under environmental or cyber stress conditions, ensuring robust digital thread performance.
• TECHNOLOGICAL INTEGRATION INDEX – helps you identify innovation hotspots by tracking the fusion of PLM, ERP, MES, and IoT systems within digital thread architectures for enhanced real-time data flow and decision-making.
• INDUSTRY 4.0 MATURITY BENCHMARKS – helps you benchmark enterprise readiness levels, digital connectivity depth, and cross-functional process integration, highlighting leaders and laggards in digital thread adoption.

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