(MENAFN- GlobeNewsWire - Nasdaq) SNS Insider Highlights U.S. Market's Key Role as Converters and Brand Owners Accelerate Adoption of Bio-Based and Recyclable Coating Solutions.Pune, Sept. 09, 2025 (GLOBE NEWSWIRE) -- Extrusion Coating Market Size & Growth Analysis
According to SNS Insider, the global Extrusion Coating Market size was valued at USD 5.89 billion in 2024 and is expected to reach USD 8.67 billion by 2032, at a CAGR of 4.95% during the forecast period 2025-2032. Consistent growth in the production of biodegradable polymers is mainly due to the rising needs of sustainable packaging solutions, continuous innovations in polymer technology, and the growing catering services packaging industry.
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Extrusion coating is the principle technology used to produce barrier property in packaging constructs by laminating substrates, such as paperboard, foil or film, with polyethylene, polypropylene or other resins. The global blow-fill-seal (BFS) technology market has witnessed widespread adoption across various sectors including food & beverage, consumer goods, pharmaceuticals, industrial applications and liquid packaging, thereby making it one of the building blocks of contemporary packaging infrastructure.
Market Overview
Sustainable, light weight, and cost-effective packaging has become a trend in many industries around the world which is propelling the growth of extrusion coating market across the globe. This technique guarantees superior adhesion, superior moisture and oxygen barrier performance, and superior durability of packaging items. High demand in U.S. for consumer foods, drinks, and e-comerce shipments is push high usage levels of extrusion-coated materials.
Moreover, the market is being reshaped by sustainability goals. With increasing emphasis on circular economy, major packaging converters and brand owners are switching customary materials with bio-based, compostable and recyclable resins. Incentivizing innovation to create even higher performing resins with a lower carbon footprint has been made even more urgent with government regulations limiting single-use plastics.
Leading companies in the global extrusion coating market include:
Akzo Nobel N.V. Arkema Group Borealis AG Celanese Corporation Chevron Phillips Chemical Company LLC Davis-Standard, LLC Dow Inc. DuPont de Nemours, Inc. Eastman Chemical Company Exxon Mobil Corporation Formosa Chemicals & Fibre Corp. Kuraray Co., Ltd. LyondellBasell Industries Holdings B.V. NOVA Chemicals Corporation PPG Industries, Inc. Qenos Pty Ltd. Reliance Industries Limited Saudi Basic Industries Corporation (SABIC) The Lubrizol Corporation The Sherwin-Williams Company
Segmentation Analysis
By Material, LDPE was Leading the Market in 2024
LDPE segment held the dominant extrusion coating market share in 2024 as it is he most commonly used material for extrusion coating as LDPE exhibits good adhesion to substrates, such as paperboard and aluminium foil. PE is expected to witness fastest CAGR growth during the forecast period as it offers a combination of good toughness, lightweight performance, and recycling capability as manufacturers seek other options.
By Substrate, Paper & Paperboard is dominating the Market
Paper & Paperboard is leading the market due to its recyclability, printability, and sustainable nature and is indispensable in beverage cartons, ready-meal trays and snack packaging. Plastic Films segment is growing with highest CAGR owing to their high barrier properties, light weight, and high use in frozen food, personal care, electronics, and other packaging applications.
By Application, Liquid Segment Held the Dominant Share in 2024
The liquid segment held the largest share in 2024 due to extrusion coatings, which offer leak resistance, durability, and long shelf life in milk, juice, and beverage cartons and other liquid packaging. Flexible Packaging is witnessing the fastest growth owing to the high preference for light-weight, easily portable, and resealable formats including snacks, confectionery and frozen meals, catering to contemporary 'on the move' consumer lifestyles.
By End-Use Industry, Food & Beverage Segment Leads the Market
Food & Beverage holds a significant share in the extrusion coatings market as extrusion coatings provide secure, durable, and contamination-free food packaging of dairy products, snacks, and beverages. Healthcare & Pharmaceutical is the largest growing application sector due to enhanced use of extrusion-coated foils and films in blister packs, sterile wraps, and medical device packaging.
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By Region, Asia Pacific Led the Market with Around 39.29% Share in 2024; North America is the Fastest Growing Region in the Market
Asia Pacific held the largest extrusion coating market share in 2024, around 39.29% 2024 due to its increasing consumer base, food & beverage sector, and manufacturing base.
North America continues to be at the forefront in the extrusion coating market, supported with superior technology adoptions, and concentration on innovations with the presence of modernized packaging, healthcare, and consumer goods industries.
Exclusive Sections of the Report (The USPs):
TECHNOLOGY & INNOVATION ROADMAP – helps you uncover opportunities for investment or innovation by highlighting upcoming breakthroughs in extrusion coating technologies, including advancements in polymer blends, barrier performance, and coating efficiency. SUSTAINABILITY & CIRCULAR ECONOMY OUTLOOK – helps you understand the regulatory pressure and sustainability benchmarks across key markets by analyzing bio-based resin adoption, recyclability initiatives, and lifecycle impacts in extrusion coating processes. REGULATORY & TRADE COMPLIANCE TRACKER – helps you assess regional compliance landscapes, tariffs, and import-export constraints, supporting market entry strategies and operational risk mitigation. END-USER WORKFLOW & PAIN POINT MAPPING – helps you identify unmet needs and process bottlenecks across industries like packaging, automotive, and consumer goods, driving innovation and customer-centric product design. COST COMPETITIVENESS & MARGIN ANALYSIS – helps you identify pricing pressures and profitability dynamics by analyzing material cost trends, energy inputs, and operational efficiency across leading players. PATENT & INTELLECTUAL PROPERTY ANALYSIS – helps you gauge the competitive strength of key players through a detailed review of patent filings, R&D activity, and innovation clusters related to extrusion coating materials and machinery.
Recent Developments:
In February 2024 , Dow introduced a new sustainable extrusion coating resin designed for paper-based food and beverage packaging. This launch expands Dow's recyclable solutions portfolio, enabling converters to reduce plastic content while maintaining durability. The new coating also supports wider sealing temperature ranges, helping packaging producers improve line efficiency. In March 2024 , ExxonMobil expanded its polyethylene production capacity in Singapore, targeting the fast-growing Asia Pacific extrusion coating market. This expansion enhances supply reliability for converters in packaging and industrial sectors, while supporting the company's long-term growth strategy in sustainable coatings.
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Extrusion Coating Market Report Scope
| Report Attributes | Details |
| Market Size in 2024 | USD 5.89 Billion |
| Market Size by 2032 | USD 8.67 Billion |
| CAGR | CAGR of 4.95% From 2025 to 2032 |
| Base Year | 2024 |
| Forecast Period | 2025-2032 |
| Historical Data | 2021-2023 |
| Report Coverage | Market Size, Segments Analysis, Competitive Landscape, Regional Analysis, DROC & SWOT Analysis, Forecast Outlook |
| Key Segments | . By Material: Low-Density Polyethylene, Ethylene-Vinyl Acetate, Polypropylene, High-Density Polyethylene, Others (PET, ionomers, blends, etc.)
. By Substrate: Paper & Paperboard, Aluminum Foil, Plastic Films, Others (textiles, specialty laminates, etc.)
. By Application: Liquid Packaging, Flexible Packaging, Bags & Sacks, Photographic & Industrial Packaging, Others (envelopes, protective wraps, etc.)
. By End-Use Industry: Food & Beverage, Consumer Goods, Industrial Packaging, Healthcare & Pharmaceutical, Others (electronics, agriculture, etc.) |
| Regional Analysis | North America (US, Canada, Mexico), Europe (Germany, France, UK, Italy, Spain, Poland, Turkey, Rest of Europe), Asia Pacific (China, India, Japan, South Korea, Singapore, Australia, Rest of Asia Pacific), Middle East & Africa (UAE, Saudi Arabia, Qatar, South Africa, Rest of Middle East & Africa), Latin America (Brazil, Argentina, Rest of Latin America) |
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