Electric Arc Furnaces (EAF) Market - Global Forecast To 2036 Now Available - See Why Eafs Cut CO2 Emissions 75-80% Per Ton As Steelmakers Abandon Blast Furnaces
Dublin, Sept. 09, 2026 (GLOBE NEWSWIRE) -- The "Electric Arc Furnaces (EAF) Market - Global Forecast to 2036" report has been added to ResearchAndMarkets.com's offering.
According to the research report titled, 'Electric Arc Furnaces (EAF) Market by Type (AC, DC), Capacity (Less than 50 Tons, 50-150 Tons, More than 150 Tons), Application (Steelmaking, Ferroalloys Production, Non-Ferrous Metals Processing, Others), End-User Industry (Construction & Infrastructure, Automotive, Shipbuilding & Offshore, Oil & Gas, Aerospace & Defense, Others), and Geography - Global Forecast to 2036,' the global electric arc furnaces market is projected to reach USD 3.86 billion by 2036 from an estimated USD 1.71 billion in 2026, at a CAGR of 8.5% during the forecast period (2026-2036). The robust growth of the EAF market is primarily driven by the global steel industry's urgent transition toward 'green steel' and the mandatory decarbonization of metallurgical processes. As carbon border adjustment mechanisms and stringent emissions regulations intensify, steelmakers are increasingly replacing traditional coal-based blast furnaces with electric arc furnace technology, which offers a 75-80% reduction in CO2 emissions per ton of steel. Furthermore, the rising availability of high-quality scrap metal, the integration of hydrogen-based direct reduced iron (DRI) as a clean feedstock, and the superior operational flexibility of EAFs in responding to fluctuating electricity prices are providing significant impetus to the market. The expansion of mini-mill steelmaking configurations, which require lower capital expenditure and enable decentralized production, is further accelerating the adoption of advanced AC and DC EAF systems. With the growing focus on circular economy principles and the surging demand for low-carbon structural materials in the construction and automotive sectors, the electric arc furnace market is poised for transformative growth, serving as the technological cornerstone for a sustainable global metallurgical industry.
Market Segmentation
The electric arc furnaces market is segmented by type (AC and DC), capacity (less than 50 tons, 50-150 tons, and more than 150 tons), application (steelmaking, ferroalloys production, non-ferrous metals processing, and others), end-user industry (construction & infrastructure, automotive, shipbuilding & offshore, oil & gas, aerospace & defense, and others), and geography. The study also evaluates industry competitors and analyzes the market at the country level.
Based on Type
By type, the AC electric arc furnace segment holds the largest share of the overall market in 2026. This dominance is attributed to the mature technological ecosystem of AC furnaces, their proven reliability across decades of industrial operation, and the well-established global supply chain for three-phase graphite electrodes. AC EAFs are the preferred choice for a majority of mini-mill operators due to their lower initial capital cost and equipment simplicity. However, the DC electric arc furnace segment is expected to witness significant growth during the forecast period. DC technology is gaining traction in large-capacity installations where its superior energy efficiency, reduced electrode consumption, and lower electrical flicker emissions provide a compelling total cost of ownership advantage over long-term production cycles.
Based on Capacity
By capacity, the 50-150 ton segment holds the largest share of the overall electric arc furnaces market in 2026. This capacity range represents the industry 'sweet spot' for regional mini-mill operations, providing the optimal balance between high production throughput and the operational flexibility required to serve local construction and industrial markets. However, the more than 150 ton segment is projected to witness the fastest growth during the forecast period. The trend toward large-scale integrated EAF plants replacing traditional blast furnaces in major steelmaking hubs is driving the demand for ultra-large furnaces that can achieve economies of scale comparable to integrated mills while maintaining the environmental benefits of electric steelmaking.
Based on Application
By application, the steelmaking segment accounts for the largest share of the overall electric arc furnaces market in 2026. Steel production is the primary driver of EAF technology, with furnaces used for producing a wide range of long products, flat products, and specialty stainless steels. The ferroalloys production segment also holds a significant market share, as EAFs are essential for the high-temperature reduction processes required to produce ferrochrome, ferromanganese, and ferrosilicon. The non-ferrous metals processing segment is expected to grow steadily, driven by the increasing recycling of copper and other high-value metals using advanced electric melting technology.
Based on End-User Industry
By end-user industry, the construction & infrastructure segment holds the largest share of the overall electric arc furnaces market in 2026. This is due to the sustained global demand for structural steel, rebar, and wire rods produced in EAF-based mini-mills for urban development and civil engineering projects. The automotive segment is expected to witness the fastest growth during the forecast period. As automotive OEMs commit to 'carbon-neutral' supply chains, the demand for green steel produced via the EAF route is surging, particularly for high-strength steel components used in both conventional and electric vehicles.
Geographic Analysis
An in-depth geographic analysis of the industry provides detailed qualitative and quantitative insights into the major regions (North America, Europe, Asia-Pacific, Latin America, and the Middle East & Africa). In 2026, Asia-Pacific holds the largest share of the overall electric arc furnaces market. This leadership is driven by China's strategic policy shift toward increasing scrap-based steelmaking to reduce industrial emissions, along with the rapid expansion of steel production capacity in India and Southeast Asia to support massive infrastructure projects. However, the Middle East & Africa region is expected to witness the fastest growth during the forecast period. The region's access to abundant, low-cost natural gas and growing renewable energy capacity makes it a prime location for DRI-EAF based green steel production, supported by ambitious national industrialization programs in Saudi Arabia, UAE, and Egypt.
Key Players
The key players operating in the overall electric arc furnaces market include Danieli & C. Officine Meccaniche SpA (Italy), SMS group GmbH (Germany), Primetals Technologies Ltd. (U.K.), Tenova SpA (Italy), ABB Ltd. (Switzerland), Siemens Energy AG (Germany), Graftech International Holdings Inc. (U.S.), Showa Denko (Resonac Holdings Corporation) (Japan), HEG Limited (India), Graphite India Limited (India), Electrotherm (India) Limited (India), EPIQ Machinery Inc. (Canada), Zhongke Electric Co., Ltd. (China), Lectromelt Furnace Rebuilds Inc. (U.S.), and Inductotherm Group (U.S.).
Key Questions Answered in the Report
- What is the current revenue generated by the electric arc furnaces market? At what rate is the electric arc furnaces market demand projected to grow for the next 7-10 years? What are the historical market sizes and growth rates of the electric arc furnaces market? What are the major factors impacting the growth of this market? What are the major opportunities for existing players and new entrants in the market? Which segments in terms of type, capacity, application, and end-user industry are expected to create major traction for the vendors in this market? What are the key geographical trends in this market? Which regions/countries are expected to offer significant growth opportunities for the companies operating in the electric arc furnaces market? Who are the major players in the electric arc furnaces market? What are their specific product offerings in this market? What are the recent strategic developments in the electric arc furnaces market? What are the impacts of these strategic developments on the market?
Scope of the Report:
Electric Arc Furnaces Market Assessment - by Type
AC Electric Arc Furnace
- Conventional Power AC EAF Ultra-High Power (UHP) AC EAF
DC Electric Arc Furnace
- Single-Shell DC EAF Twin-Shell DC EAF
Electric Arc Furnaces Market Assessment - by Capacity
- Less than 50 Tons 50-150 Tons More than 150 Tons
Electric Arc Furnaces Market Assessment - by Application
- Steelmaking Ferroalloys Production Non-Ferrous Metals Processing Slag Reprocessing & Secondary Metallurgy
Electric Arc Furnaces Market Assessment - by End-User Industry
- Construction & Infrastructure Automotive Shipbuilding & Offshore Oil & Gas Aerospace & Defense Railway & Transportation
Electric Arc Furnaces Market Assessment - by Geography
North America
- U.S. Canada
Europe
- Germany Italy France Spain Sweden Rest of Europe
Asia-Pacific
- China India Japan South Korea Rest of Asia-Pacific
Latin America
- Brazil Mexico Rest of Latin America
Middle East & Africa
- Saudi Arabia UAE Egypt South Africa Rest of Middle East & Africa
Key Topics Covered:
1. Introduction
1.1 Market Definition
1.2 Market Scope
1.3 Research Methodology
1.4 Assumptions & Limitations
2. Executive Summary
3. Market Overview
3.1 Introduction
3.2 Market Dynamics
3.2.1 Drivers
3.2.2 Restraints
3.2.3 Opportunities
3.2.4 Challenges
3.3 Green Steel Transition & Decarbonization Roadmap Impact
3.4 Scrap Availability, DRI Integration & Charge Material Trends
3.5 Porter's Five Forces Analysis
4. Global EAF Market, by Type
4.1 Introduction
4.2 AC Electric Arc Furnace
4.2.1 Conventional Power AC EAF
4.2.2 Ultra-High Power (UHP) AC EAF
4.3 DC Electric Arc Furnace
4.3.1 Single-Shell DC EAF
4.3.2 Twin-Shell DC EAF
5. Global EAF Market, by Capacity
5.1 Introduction
5.2 Less than 50 Tons
5.2.1 Mini & Micro EAF (< 20 Tons)
5.2.2 Small EAF (20-50 Tons)
5.3 50-150 Tons
5.3.1 Medium Capacity EAF (50-100 Tons)
5.3.2 Large Medium EAF (100-150 Tons)
5.4 More than 150 Tons
5.4.1 Large Capacity EAF (150-300 Tons)
5.4.2 Ultra-Large EAF (> 300 Tons)
6. Global EAF Market, by Application
6.1 Introduction
6.2 Steelmaking
6.2.1 Long Steel Products (Rebar, Wire Rod, Structural)
6.2.2 Flat Steel Products (HRC, CRC, Plate)
6.2.3 Specialty & Stainless Steel
6.3 Ferroalloys Production
6.3.1 Ferrochrome & Ferromanganese
6.3.2 Ferrosilicon & Silicon Manganese
6.4 Non-Ferrous Metals Processing
6.4.1 Copper & Copper Alloys
6.4.2 Specialty & Refractory Metals
6.5 Slag Reprocessing & Secondary Metallurgy
7. Global EAF Market, by End-User Industry
7.1 Introduction
7.2 Construction & Infrastructure
7.2.1 Residential & Commercial Building
7.2.2 Civil Infrastructure (Bridges, Roads, Ports)
7.3 Automotive
7.3.1 Conventional ICE Vehicle Manufacturing
7.3.2 Electric Vehicle Manufacturing
7.4 Shipbuilding & Offshore
7.5 Oil & Gas
7.5.1 Upstream Exploration & Production
7.5.2 Pipeline & Downstream Infrastructure
7.6 Aerospace & Defense
7.7 Railway & Transportation
8. Global EAF Market, by Region
8.1 Introduction
8.2 North America
8.2.1 U.S.
8.2.2 Canada
8.3 Europe
8.3.1 Germany
8.3.2 Italy
8.3.3 France
8.3.4 Spain
8.3.5 Sweden
8.3.6 Rest of Europe
8.4 Asia-Pacific
8.4.1 China
8.4.2 India
8.4.3 Japan
8.4.4 South Korea
8.4.5 Rest of Asia-Pacific
8.5 Latin America
8.5.1 Brazil
8.5.2 Mexico
8.5.3 Rest of Latin America
8.6 Middle East & Africa
8.6.1 Saudi Arabia
8.6.2 UAE
8.6.3 Egypt
8.6.4 South Africa
8.6.5 Rest of Middle East & Africa
9. Competitive Landscape
9.1 Overview
9.2 Key Growth Strategies
9.3 Competitive Benchmarking
9.4 Competitive Dashboard
9.4.1 Industry Leaders
9.4.2 Market Differentiators
9.4.3 Vanguards
9.4.4 Emerging Companies
9.5 Market Ranking/Positioning Analysis of Key Players, 2025
10. Company Profiles
(Business Overview, Financial Overview, Product Portfolio, Strategic Developments, SWOT Analysis)
10.1 Danieli & C. Officine Meccaniche SpA
10.2 SMS group GmbH
10.3 Primetals Technologies Ltd.
10.4 Tenova SpA
10.5 ABB Ltd.
10.6 Siemens Energy AG
10.7 Graftech International Holdings Inc.
10.8 Showa Denko (Resonac Holdings Corporation)
10.9 HEG Limited
10.10 Graphite India Limited
10.11 Electrotherm (India) Limited
10.12 EPIQ Machinery Inc.
10.13 Zhongke Electric Co., Ltd.
10.14 Lectromelt Furnace Rebuilds Inc.
10.15 Inductotherm Group
11. Appendix
11.1 Questionnaire
11.2 Related Reports
Companies Featured
- Danieli & C. Officine Meccaniche SpA SMS group GmbH Primetals Technologies Ltd. Tenova SpA ABB Ltd. Siemens Energy AG Graftech International Holdings Inc. Showa Denko (Resonac Holdings Corporation) HEG Limited Graphite India Limited EPIQ Machinery Inc. Zhongke Electric Co., Ltd. Lectromelt Furnace Rebuilds Inc.
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